Forging ingots

An ingot is a semi-finished metal block that is cast into various shapes, sizes, and lengths. It represents the first step in the steel-making process.

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IBR-Approved Alloy Steel Forging Ingots for Forging Applications

Kesari Alloys specializes in manufacturing IBR-approved carbon steel, alloy steel, and stainless steel Forging ingots, ideal for open die forging, ring rolling, upsetting, and rolling processes. Our expertise lies in delivering forging-quality steel Forging ingots to meet diverse industrial needs.

Kesari Alloys is one of the trusted forging ingots manufacturers in India and a leading supplier of alloy steel ingots. As steel ingot manufacturers, we produce carbon steel, alloy steel and stainless steel forging ingots - including open die forging ingots, square forging ingots and round forging ingots - as an industrial steel ingots manufacturer serving forging companies across the country.

Vacuum Degassed Forging Ingots

Our melt shop is equipped with Electric Melting Furnaces, a Ladle Refining Furnace and a Vacuum Degassing System, and ingots are bottom poured. This makes Kesari Alloys a vacuum degassed forging ingots manufacturer, and our hot top forging ingots and fluted forging ingots (M1.5 to M22) are made for sound, forging quality steel ingots in India.

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Forging Ingots Specifications

S.No Ingots Size (Ht.) Without Hottop Ingots Shape Hot Top Type Pcs per Heat Ingots Wt. (Kgs) With Hottop
1 M1.5 11X15X66 Inch Square Over Imposed 10 1450
2 M1.5 14X18X54 Inch Square Over Imposed 8 1700
3 M2 14X18X66 Inch Square Over Imposed 8 2100
4 M3 17X21X66 Inch Square Over Imposed 6 2850
5 M3 19X23X60 Inch Square Over Imposed 6 3250
6 M4 20X24X72 Inch Square Over Imposed 4 4100
7 M4 22X24X60 Inch Square Over Imposed 4 3800
8 M5 25X29X54 Inch Square Over Imposed 4 4800
9 M5 22X27X72 Inch Square Over Imposed 4 5500
10 M6 28X33X54 Inch Square Semi Inserted 3 6400
11 M6 28X33X54 Inch Square Over Imposed 3 6900
12 M1.5 13X17X72 Inch Fluted Over Imposed 8 1450
13 M2 19X23X48 Inch Fluted Over Imposed 6 2300
14 M2 18X21X66 Inch Fluted Over Imposed 6 2650
15 M3 19X23X72 Inch Fluted Over Imposed 6 3400
16 M4 21X24X72 Inch Fluted Over Imposed 4 3850
17 M6-27X32X72 Inch Fluted Semi Inserted 3 6800
18 M6-27X32X72 Inch Fluted Over Imposed 3 7100
19 M7-29X35X72 Inch Fluted Semi Inserted 2 8000
20 M7-29X35X72 Inch Fluted Over Imposed 2 8500
21 M9-32X39X72 Inch Fluted Semi Inserted 2 9700
22 M9-32X39X72 Inch Fluted Over Imposed 2 10300
23 M13-38X47X66 Inch Fluted Over Imposed 1 13800
24 M17-42X50X72 Inch Fluted Semi Inserted 1 16400
25 M17-42X50X72 Inch Fluted Over Imposed 1 18200
26 M22-49X57X72 Inch Fluted Semi Inserted 1 21000
27 M22-49X57X72 Inch Fluted Over Imposed 1 23500
28 M2 410X410X2300 MM Round Over Imposed 6 2300
29 M3 510X510X2300 MM Round Over Imposed 6 3500
30 M6 690X690X2300 MM Round Over Imposed 3 6700

Industries We Serve with Alloy Steel Forging Ingots

Our alloy steel for engineering applications is used by forging shops supplying these industries:

  • Automobile industry - forging ingots for automobile industry components.
  • Oil field equipment - steel ingots for oil field equipment forgings.
  • Power sector - forging quality ingots for power sector components.
  • Railway - steel ingots supplier for railway forging.
  • Earth moving equipment - alloy steel for earth moving equipment forgings.
  • Wind energy - forging steel supplier for wind energy components.
  • Bearing manufacturers - bearing steel supplier for bearing manufacturers.
  • Heavy engineering - steel supplier for heavy engineering industry.

We act as a raw material supplier for forging companies that need consistent, traceable ingot quality.

Supply Conditions

  • Forging ingots are available in all grades of carbon steel, alloy steel and stainless steel
  • Forging ingots are suitable for rolling, ring rolling, forging and up-setting
  • Forging ingots are free from surface defects & cracks
  • Forging ingots are marked with grade, size & heat number
  • Forging ingots are suitable for sawing in cold condition
  • Forging ingots are available in spot ground or fully ground condition
  • Forging ingots are available in Heat Treated - annealed condition
  • Forging ingots are free from radioactive elements, mercury & lead contamination

More About Forging Ingots

An ingot is a steel block cast into a shape suitable for further processing, with cross-sections that may be square, rectangular, polygonal, round, or oval, depending on the required profile. Forging ingots are created by freezing molten metal in cast iron molds. These molds play a crucial role in production, and Kesari Alloys carefully selects them based on design suitability.

Ingot molds are designed to:
  • Ensure complete solidification and form a suitable grain structure, as the freezing process determines the material’s physical properties.
  • Facilitate handling and downstream processing.
  • Minimize liquid metal wastage, reducing manufacturing costs.

Fluted mold designs increase heat transfer due to their larger contact area. Depending on heat requirements, molds can be solid or water-cooled shells. Tapered molds help prevent cracks caused by uneven cooling, as volume changes during solidification can lead to defects. Such defects may render Forging ingots unusable, requiring re-melting, recycling, or disposal.

In the early steel industry, Forging ingots were cast by top pouring into tapered molds. Rectangular molds were used for rolled plates, square or round molds for bars and strips, and round or octagonal molds for forgings. For large forgings, fluted molds were preferred to minimize surface cracking risks.

 Forging ingots

Forging Ingots Supplier in Delhi NCR, Rajasthan and Across India

Our plant is in Bhiwadi, Rajasthan, so we are a top forging ingots manufacturer and supplier in Delhi NCR - a steel ingot manufacturer in Bhiwadi and forging ingots supplier in Rajasthan. We also supply as an alloy steel manufacturer in Gurugram, a steel ingots supplier in Faridabad, an alloy steel ingots supplier in Rajkot, an alloy steel supplier in Pune and a forging steel supplier in Coimbatore. Looking for a forging ingots manufacturer near me? Contact our Bhiwadi team for delivery to your location.

Kesari Alloys is also a forging ingots exporter from India, and can quote for a 22 ton forging ingots supplier India requirement on request.