Forging Ingots Manufacturer
An ingot is a semi-finished metal block that is cast into various shapes, sizes, and lengths. It represents the first step in the steel-making process.
An ingot is a semi-finished metal block that is cast into various shapes, sizes, and lengths. It represents the first step in the steel-making process.
Kesari Alloys specializes in manufacturing IBR-approved carbon steel, alloy steel, and stainless steel Forging ingots, ideal for open die forging, ring rolling, upsetting, and rolling processes. Our expertise lies in delivering forging-quality steel Forging ingots to meet diverse industrial needs.
Kesari Alloys is one of the trusted forging ingots manufacturers in India and a leading supplier of alloy steel ingots. As steel ingot manufacturers, we produce carbon steel, alloy steel and stainless steel forging ingots - including open die forging ingots, square forging ingots and round forging ingots - as an industrial steel ingots manufacturer serving forging companies across the country.
Our melt shop is equipped with Electric Melting Furnaces, a Ladle Refining Furnace and a Vacuum Degassing System, and ingots are bottom poured. This makes Kesari Alloys a vacuum degassed forging ingots manufacturer, and our hot top forging ingots and fluted forging ingots (M1.5 to M22) are made for sound, forging quality steel ingots in India.
Download brochure| S.No | Ingots Size (Ht.) Without Hottop | Ingots Shape | Hot Top Type | Pcs per Heat | Ingots Wt. (Kgs) With Hottop |
|---|---|---|---|---|---|
| 1 | M1.5 11X15X66 Inch | Square | Over Imposed | 10 | 1450 |
| 2 | M1.5 14X18X54 Inch | Square | Over Imposed | 8 | 1700 |
| 3 | M2 14X18X66 Inch | Square | Over Imposed | 8 | 2100 |
| 4 | M3 17X21X66 Inch | Square | Over Imposed | 6 | 2850 |
| 5 | M3 19X23X60 Inch | Square | Over Imposed | 6 | 3250 |
| 6 | M4 20X24X72 Inch | Square | Over Imposed | 4 | 4100 |
| 7 | M4 22X24X60 Inch | Square | Over Imposed | 4 | 3800 |
| 8 | M5 25X29X54 Inch | Square | Over Imposed | 4 | 4800 |
| 9 | M5 22X27X72 Inch | Square | Over Imposed | 4 | 5500 |
| 10 | M6 28X33X54 Inch | Square | Semi Inserted | 3 | 6400 |
| 11 | M6 28X33X54 Inch | Square | Over Imposed | 3 | 6900 |
| 12 | M1.5 13X17X72 Inch | Fluted | Over Imposed | 8 | 1450 |
| 13 | M2 19X23X48 Inch | Fluted | Over Imposed | 6 | 2300 |
| 14 | M2 18X21X66 Inch | Fluted | Over Imposed | 6 | 2650 |
| 15 | M3 19X23X72 Inch | Fluted | Over Imposed | 6 | 3400 |
| 16 | M4 21X24X72 Inch | Fluted | Over Imposed | 4 | 3850 |
| 17 | M6-27X32X72 Inch | Fluted | Semi Inserted | 3 | 6800 |
| 18 | M6-27X32X72 Inch | Fluted | Over Imposed | 3 | 7100 |
| 19 | M7-29X35X72 Inch | Fluted | Semi Inserted | 2 | 8000 |
| 20 | M7-29X35X72 Inch | Fluted | Over Imposed | 2 | 8500 |
| 21 | M9-32X39X72 Inch | Fluted | Semi Inserted | 2 | 9700 |
| 22 | M9-32X39X72 Inch | Fluted | Over Imposed | 2 | 10300 |
| 23 | M13-38X47X66 Inch | Fluted | Over Imposed | 1 | 13800 |
| 24 | M17-42X50X72 Inch | Fluted | Semi Inserted | 1 | 16400 |
| 25 | M17-42X50X72 Inch | Fluted | Over Imposed | 1 | 18200 |
| 26 | M22-49X57X72 Inch | Fluted | Semi Inserted | 1 | 21000 |
| 27 | M22-49X57X72 Inch | Fluted | Over Imposed | 1 | 23500 |
| 28 | M2 410X410X2300 MM | Round | Over Imposed | 6 | 2300 |
| 29 | M3 510X510X2300 MM | Round | Over Imposed | 6 | 3500 |
| 30 | M6 690X690X2300 MM | Round | Over Imposed | 3 | 6700 |
Our alloy steel for engineering applications is used by forging shops supplying these industries:
We act as a raw material supplier for forging companies that need consistent, traceable ingot quality.
An ingot is a steel block cast into a shape suitable for further processing, with cross-sections that may be square, rectangular, polygonal, round, or oval, depending on the required profile. Forging ingots are created by freezing molten metal in cast iron molds. These molds play a crucial role in production, and Kesari Alloys carefully selects them based on design suitability.
Fluted mold designs increase heat transfer due to their larger contact area. Depending on heat requirements, molds can be solid or water-cooled shells. Tapered molds help prevent cracks caused by uneven cooling, as volume changes during solidification can lead to defects. Such defects may render Forging ingots unusable, requiring re-melting, recycling, or disposal.
In the early steel industry, Forging ingots were cast by top pouring into tapered molds. Rectangular molds were used for rolled plates, square or round molds for bars and strips, and round or octagonal molds for forgings. For large forgings, fluted molds were preferred to minimize surface cracking risks.
Kesari Alloys is one of the steel ingot manufacturers in India, and among alloy steel ingot manufacturers in India and stainless steel ingots manufacturers in India it makes alloy steel ingots, carbon steel ingots and stainless steel ingots under one roof in Bhiwadi, Rajasthan. As an alloy steel ingot manufacturer and alloy steel ingots supplier, we cast industrial steel ingots for forging shops, ring rolling plants and rolling mills. Our forging quality steel ingots are melted in an electric furnace, refined in a ladle refining furnace, vacuum degassed and bottom poured, so forging ingots manufacturers and forge shops receive clean, traceable steel.
The range covers mild steel ingots and high carbon steel ingots in carbon steel, the full alloy steel grade list on our steel grade family page, and stainless steel ingots such as SS410 and SS430. We also supply steel billets and ingots together, with continuous cast billets and blooms from the same plant. Every ingot is marked with grade, size and heat number, so every heat can be traced.
Steel ingot price is not one fixed number. The ingot price depends on the grade (a carbon steel ingot price is different from an alloy steel or stainless steel ingot price), the ingot size, the hot top type, the heat treatment condition, ground or as-cast surface, and the quantity ordered. For that reason we quote against your requirement instead of publishing a price list, and the steel ingot price in India moves with raw material costs from month to month. The same applies to forging ingots price per ton.
To buy forging ingots, send us the grade, the ingot size you use (for example M3 or M6), the quantity per month and the delivery location. We reply with a forging ingot quotation covering ingots price per ton and delivery time; tell us if you need a specific test certificate. Where to buy ingots in bulk? Call or mail our Bhiwadi team: we handle forging ingots bulk supply for regular forging customers as well as single-heat orders. Use the contact page for a quotation.
The weight chart above shows every steel ingot size we cast, and the steel ingot weight for each. In short: an M1.5 ingot weighs 1,450 to 1,700 kg (a 1.5 ton ingot), an M3 ingot 2,850 to 3,500 kg (a 3 ton ingot) and an M6 ingot 6,400 to 7,100 kg (a 6 ton ingot). The M9 ingot gives a 10 ton forging ingot of 9,700 to 10,300 kg, and the M22 ingot is our 22 ton forging ingot at 21,000 to 23,500 kg including hot top. These large forging ingots and heavy forging ingots are used for shafts, rolls, rings and press-forged parts.
Square forging ingots and fluted forging ingots serve different jobs. Fluted ingots have a ribbed surface that gives a larger cooling contact area and lowers the risk of surface cracking, which is why fluted forging ingots are preferred for large forgings; fluted vs square ingot is mainly a question of size and forging reduction. Every ingot carries a hot top, either over imposed or semi inserted, to feed the casting as it solidifies. The ingot size chart lists the hot top ingot dimensions for each size, so you can compare the over imposed hot top ingot against the semi inserted hot top ingot before ordering.
We cast forging ingots in every grade shown in the steel grade family. The most requested ingots are: EN8 ingots, EN9 ingots, EN15 ingots, EN18 ingots, EN19 ingots, EN24 ingots, EN31 ingots, EN45 ingots, 4130 ingots, 4140 ingots, 4150 ingots, 4340 ingots, 8620 ingots, 8640 ingots, 52100 ingots, 15CrNi6 ingots, 16MnCr5 ingots, 20CrNi6 ingots, 20Mn2 ingots, 20MnCr5 ingots, 25CrMo4 ingots, 42CrMo4 ingots, 50CrV4 ingots, A182 F5 ingots, A182 F9 ingots, A182 F11 ingots, A182 F22 ingots, C40 ingots, C45 ingots, D2 tool steel ingots, boron steel ingots, SAE 1045 ingots, SS410 ingots, SS430 ingots, H13 ingots. Each grade name links to its own page with chemical composition, mechanical properties, heat treatment and equivalents. If your grade is not listed, ask for a custom grade ingots heat; we can melt to your chemistry and your drawing.
The steel ingots manufacturing process at Kesari Alloys follows five steps. Scrap and alloys are melted in the 20 MT electric melting furnace; the heat is tapped into a ladle and refined in the ladle refining furnace (LRF); the ladle then goes to vacuum degassing, where dissolved gases are removed and hydrogen is brought below 2 ppm; the steel is bottom poured into cast iron moulds in the ingot casting pit; and the ingots cool in a cooling pit before dressing, inspection and dispatch. This ingot casting process is closed, so liquid steel is not exposed to the atmosphere. The result is bottom poured ingots with low hydrogen in forging ingots (below 2 ppm), cast in moulds that are matched to the steel ingot size, including a stainless steel ingot mold for stainless grades.
Steel ingots uses: open die forging, ring rolling, upsetting and rolling into bars and sections. The ingot chemical composition is set by the grade you order and is reported on the test certificate; typical ranges for each grade are on the grade pages. Our manufacturing infrastructure and testing technology pages show the equipment behind these ingots.
Kesari Alloys supplies forging ingots from its Bhiwadi plant to forging clusters across North India and beyond:
For a steel ingot supplier near your forge shop, send the grade and size and we will confirm the dispatch route.
A forging ingot is a cast steel block made for open die forging, ring rolling, upsetting or rolling. Forging quality ingots are melted, refined, vacuum degassed and bottom poured so they have low gas content and a sound internal structure.
Ingots from 1,450 kg (M1.5) up to 23,500 kg (M22) in square, fluted and round shapes. The forging ingot weight chart on this page lists every size, hot top type and pieces per heat.
A hot top ingot has an insulated feeder head on top that keeps the metal liquid longer so shrinkage collects in the hot top and not in the ingot body. We use over imposed and semi inserted hot tops.
Yes. Kesari Alloys is an IBR approved manufacturer and is also certified to ISO 9001, ISO 14001 and ISO 45001. See the certifications page.
All carbon steel, alloy steel and stainless steel grades in our steel grade family, including EN8, EN9, EN19, EN24, EN31, 4140, 4340, 42CrMo4 and 8620, as well as custom grades.
Send the grade, ingot size, quantity and delivery location through the contact page or call +91 981 0112 977. We reply with price per ton and delivery time.
Our plant is in Bhiwadi, Rajasthan, so we are a top forging ingots manufacturer and supplier in Delhi NCR - a steel ingot manufacturer in Bhiwadi and forging ingots supplier in Rajasthan. We also supply as an alloy steel manufacturer in Gurugram, a steel ingots supplier in Faridabad, an alloy steel ingots supplier in Rajkot, an alloy steel supplier in Pune and a forging steel supplier in Coimbatore. Looking for a forging ingots manufacturer near me? Contact our Bhiwadi team for delivery to your location.
Kesari Alloys is also a forging ingots exporter from India, and can quote for a 22 ton forging ingots supplier India requirement on request.